High COD MVR Sewage Evaporator for Effective Treatment
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Product introduction
High cod sewage features:
High chemical oxygen demand (chemical oxygen demand-cod) is an industrial sewage containing high concentration of biodeless organic substances. This type of sewage, if not directly treated, can cause critical pollution to the water areas, which affect the aquatic ecosystem and human health. Its features include:
1. High cod content: filled with high concentration of organic pollution, resulted in water soluble oxygen quickly, meaning the survival of aquatic creatures.
2. Strong detox: can contain harmful chemicals, have harmful effect on bacteria, which affect the biochemical treatment effect of sewage.
3. Poor biochemical ability: traditional biological treatment methods are difficult to degrade organic substances completely and require the use of physical or chemical methods to assist with treatment.
4. High color, strange smell: contains colorants and compounds, affect the water's feeling quality.
High cod sewage MVR evaporator component:
This device is mainly made up of preheating element, evaporator body, liquid gas separator, steam compressor, and core parts such as condenser. The components work together to complete efficient evaporator for high COD sewage.
Technical principle of high COD waste water MVR Evaporator:
In the working process of the MVR evaporator high COD sewage, the first time sewage is heated to the boiling point by pre-stage heater. It is then taken to the body of the evaporator and boiled in it to create steam, while organic substances in the sewage are concentrate. The results steam gets into liquid aerator, separation of pure vapor and concentrated liquid. Pure steam to the return of the evaporator as the heat source after strengthening by the vapor compressor, while the concentrate is further processed or recalled by the exhaust system.
MVR high COD sewage evaporator advantages:
High efficiency and energy saving: vapor compression technology greatly reduces external energy needs and saves energy consumption.
Environmental Performance: no additional chemicals are required during processing, reduce the ability to secondary pollution.
High automation level: equipped with PLC control system to achieve high automation operation and reduce labor cost.
Strong application ability: can deal with high COD sewage with different components and concentration, with good adaptation.
Considerable economic benefits: while saving energy, it can also collect soluble substances from waste water and increasing economic benefits.
High cod waste water MVR evaporator application areas:
This device is widely used in pharmaceutical, food processing, papermaking, printing and dyeing, chemical industry and other industries, particularly suitable for the treatment of high-concentration organic sewage with traditional biochemical methods.
Technical principle of
In the working process of the MVR evaporator high COD sewage, the first time sewage is heated to the boiling point by pre-stage heater. It is then taken to the body of the evaporator and boiled in it to create steam, while organic substances in the sewage are concentrate. The results steam gets into liquid aerator, separation of pure vapor and concentrated liquid. Pure steam to the return of the evaporator as the heat source after strengthening by the vapor compressor, while the concentrate is further processed or recalled by the exhaust system.
The production process of
Production of equipment
Wteya aims to digital and intelligent production to provide superior products and services to its customers. We not only provide a wide range of standard products which are seriously tested and stable performance to meet a wide range of industrial needs. We also provide custom service, as well as OEM and ODM services, professional design team provides proper solutions for customers to meet their unique needs. We will work closely with each customer to ensure that every device suits customer's process requirements and production process accurately. Wteya's one-stop service, innovative to create high-quality mechanical products and system solutions, professionally help customer deal with various water treatment problems.
Capacity and size
MVR system parameter board |
|||||
Evaporator (T/h) |
Evaporative way to make |
Total energy (kW/h) |
Steam consumption (T/h) |
Reuse water consumption (T/h) |
Area of the (length, height/m) |
0.5 |
MVR, loop required |
70 |
0-0.03 |
10 |
6*3*5 |
1 |
MVR, loop required |
110 |
0-0.05 |
10 |
9*8*6 |
1.5 |
MVR, loop required |
180 |
0-0.05 |
20 |
12*7.5*9 |
2 |
MVR, loop required |
213.5 |
0-0.1 |
30 |
12*8*10 |
3 |
MVR, loop required |
275 |
0-0.1 |
50 |
15*8*15 |
5 |
MVR, loop required |
425 |
0-0.2 |
50 |
15*10*15 |
7.5 |
MVR, loop required |
580 |
0-0.3 |
70 |
15*12*15 |
10 |
MVR, loop required |
815 |
0-0.3 |
100 |
12*6*18 |
Temperature panel parameters |
|||||
Evaporator (T/h) |
Heat exchanger type |
Specification (specification) |
The material is material |
Qty of the quantity |
Used to have |
0.5 |
Two horizontal pipe, Circulation required round |
S = 50m ², galls 500 × 6000 × 5mm |
TA2 |
1 |
|
1 |
Two horizontal pipe, Circulation required round |
S = 100m ², Nils 650 × 6000 × 5mm |
TA2 |
1 |
|
1.5 |
Two horizontal pipe, Circulation required round |
S = 150m ², galls 800 × 6000 × 5mm |
TA2 |
1 |
|
2 |
Two horizontal pipe, Circulation required round |
S = 200m ², Nils 800 × 5mm |
TA2 |
1 |
|
3 |
Two horizontal pipe, Circulation required round |
S = 260m ², galls 1000 × 6000 × 5mm |
TA2 |
1 |
|
5 |
Two horizontal pipe, Circulation required round |
S = 450m ², Nils 1300 × 6000 × 6mm |
TA2 |
1 |
|
7.5 |
Two horizontal pipe, Circulation required round |
S = 650m ², Nils 1500 × 6000 × 6mm |
TA2 |
1 |
|
10 |
Two horizontal pipe, Circulation required round |
S = 880m ², Nils 1800 × 6000 × 8mm |
TA2 |
1 |
|
Chart of effect chart
Frequently Asked Questions
Q: MVR forced evaporator to run?
Cause: could be the corrosion of secondary steam pipes or steam compressors, pure water quality does not meet the standards, or at the point of equipment such as welding, flange, sealing, expansion, and so on.
Solution: ensure water quality into standards, regularly cleaning the system, maintain stable cooling water temperature, and provide a complete amount of cooling water.
Q: The steam reduction charged by MVR?
Cause: could be due to system clogging or dirt in the hot water catheter.
Solution: do online purification programs for cleaning dirt.
Q: The effect of steam valve charged by MVR?
Cause: The material is processed after thickening, crystally, resulting in clogging.
Solution: The Prevention includes regular filter of salt and spray as well, once stuck, use juice or vacuum treatment.
Q: MVR compulsory evaporator effect?
Expression: Produces regular and loud sound, vibrates the pipes.
Solution: constant current stability compressor when counter rate is soft and open the valve through the appropriate rate; counter rate need to close the compressor immediately for testing, pay attention to liquid temperature to avoid counter rate.
Q: cool MVR evaporator don't work properly?
Cause: could be due to too thick dust, or vacuum drop.
Solution: add agent foaming agent, check detector and dehumidifying liquid, import steam valve adjustment, vacuum control.
S/N | Single effect evaporator | Multi effect evaporator | TVR evaporator | MVR evaporator |
---|---|---|---|---|
Energy source | Using steam heating Steam pipe network Need boiler |
Using steam heating Steam pipe network Need boiler |
Need high pressure steam to drive, Need boiler |
Using electric power, no need steam pipe network close loop circulation system |
Energy consumption | 1 tons steam for 1ton water evaporation | 0.3~1tons steam for 1ton water evaporation | Based on traditional multi effect, one more effect is used with high pressure steam drive | The most energy saving technology at present |
Operation cost | Much higher | More energy saving | Lower | Lowest |
Footprint | smaller | bigger | bigger | smaller |
Product quality | Short residence time, Bigger temp. difference lead to easy scale. product quality not stable |
Longer residence time, Bigger temp. difference lead to easy scale. product quality not stable |
Short residence time, Smaller influence on product quality |
Short residence time, Low temp. evaporation, Minimum impact on product quality |
Control type | Semi-automatic | Full automatic Uninterrupted evaporation |
Full automatic Uninterrupted evaporation |
Full automatic Uninterrupted evaporation |
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